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Examples of x-ray images

Select from the links below to see a few examples of the wide range of products that can be inspected using x-ray technology. Electron-X real-time micro-focus systems will give you the flexibility to inspect your product at a distance and then to zoom in to any area of concern you may have.

The product can be remotely manipulated to optimise the view and then the image can be held and enhanced to help with identification of any item of interest to you. X-Ray inspection is non-destructive and provides an efficient and cost-effective tool for quality control and improvement.

For further information or to arrange a demonstration please use our on-line contact form or telephone 07764 535531.

Capacitor

Surface mount or conventional pcb assemblies and components can be inspected in fine detail to check for position, alignment, correct soldering, voids and other possible defects.

Click on the image to see a larger version of it.

Capacitor

Ball grid array

BGAs can be viewed in detail either face-on or at an angle to check for shape, voids and correct bonding.

"Face-on" view of BGA - click on the image to see a larger version of it.


 
Angled view of BGA - click on the image to see a larger version of it.

 

Integrated circuit

This image is of one corner of a processor chip from a computer. The edge of the silicon chip and the 25micron bond wires can be seen clearly allowing our customers to check for bonding, wire sweep, packaging voids and other quality concerns.

Click on the image to see a larger version of it.

Integrated circuit

Steel food can seam

Micro-focus x-ray inspection has been successfully used to capture images of the folded seam between a can and its lid. These images are captured and used to measure the seam width and overlap enabling the can manufacturer to spot variations early and make adjustments to the production process before serious problems occur..

Click on the image to see a larger version of it.

Steel food can seam

ABS sensor

As this image of a damaged wire inside an abs sensor clearly demonstrates, real-time micro-focus x-ray inspection can quickly identify defects and provide a highly versatile means of analysing the possible causes of such problems. This capability gives our customers the feedback they need to modify their production processes and increase their quality pass rates.

Click on the image to see a larger version of it.

ABS sensor

 
Live images can be captured and manipulated using our image processing software. This allows our customers to optimise the image to suit the type of analysis they wish to carry out.

Click on the image to see a larger version of it.

 
ABS sensor - enhanced image

Inhaler

Pharmaceutical products can also be inspected using our x-ray systems to check for correct assembly, damaged packaging and other problems.

Click on the image to see a larger version of it.

Inhaler

 
Items can be inspected at a distance to give a larger field of view or moved closer to the x-ray source to increase their magnification..

For large batches of items, purpose-made jigs and fixtures and programmed manipulator routines will help to speed the inspection process.

Click on the image to see a larger version of it.

 
Inhaler close-up

Packaging voids

The range of possible applications for x-ray inspection is virtually endless and, as smaller and smaller components are being manufactured the micro-focus can be the quickest and best option for quality assessment. By analysing the percentage of voids in the image shown here, the manufacturer is easily able to make accept and reject decisions early in the production cycle, before other, more costly processes take place.

Click on the image to see a larger version of it.

Packaging voids

Turbine blade

Aircraft engine manufacturers already use x-ray extensively to inspect many components and assemblies.

Click on the image to see a larger version of it.

Turbine blade

 
Our micro-focus systems are ideal for the inspection of turbine blades and other parts where fine detail analysis is required.

Click on the image to see a larger version of it.

 
Turbine blade

 

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Electron-X Ltd, 20, Burners Lane, Kiln Farm, Milton Keynes MK11 3HB, UK

Tel: +44 (0)1908 566794

Fax: +44 (0)5601 522235

Email: sales@electron-x.co.uk

Mob: +44 (0) 7764 535531